Corbel Guardrail

Guardrail elevation configurator

Demonstration only. Corbel and its products are invented, and every dimension, spacing and limit is illustrative. This is not a code compliance determination, not for construction and not a substitute for a stamped drawing. Nothing you enter leaves this page.

Elevation

Drawn to scale · Level run · Post spacing on center

Elevation of a 24'-0" level guardrail, 3'-6" high: 5 posts at 5'-11 1/2" on center, vertical picket infill.5'-11 1/2"5'-11 1/2"5'-11 1/2"5'-11 1/2"24'-0" run · 5 posts3'-6"
  • Aluminum, powder coat charcoal
  • Vertical picket infill

Typical bay

Bay 1, enlarged

Typical bay, enlarged: 5'-9 1/2" clear between posts, 5'-11 1/2" on center.5'-9 1/2" clear5'-11 1/2" o.c.3'-6" guard3 5/8" clear, typ.15 pickets per bayBottom rail2" above deckA

Detail A: the 4" sphere

Enlarged

Detail A: a 4" sphere against a 3 5/8" opening. It can't pass.3 5/8"4" sphere

No opening may pass a 4" sphere. Every kind of opening in this guard:

  • Between pickets3 5/8"
  • Under the bottom rail2"

The 4" sphere rule is demonstrated here, not certified.

Run
24'-0" level run
Guard height
3'-6"
Infill
Corbel 10 vertical picket
Top rail
Rectangular, 1-1/2" × 2-1/2" tube
Posts
2" × 2" × 1/8" tube, 5 at 5'-11 1/2" o.c.
Finish
Aluminum, powder coat charcoal
Mounting
Surface base plate
Bays
4 equal, 5'-9 1/2" clear

How the engine worked it out

  • 4 bays at 5'-11 1/2" on center. Vertical picket infill allows posts up to 6'-0" on center. Over 23'-10" between end post centers, 3 bays would be 7'-11 5/16" each, so the engine uses 4 at 5'-11 1/2".

  • 15 pickets per bay, 3 5/8" clear. No opening may pass a 4" sphere, and the engine designs to 3 7/8" to leave room for fabrication tolerance. Each bay is 5'-9 1/2" clear between posts with 3/4" pickets. 14 pickets would leave 3 15/16" gaps, so the engine uses 15.

Parts list

Counted from the same layout as the drawings: every post, rail, picket, panel and fastener. Cut lengths are to the 1/16″.

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Posts
54 bays
Metal
248.8lin ft
Pickets
60pcs
Pieces
112

Finish: Aluminum, powder coat charcoal

MarkDescriptionQtyCut length / sizeLin ftFinish
Posts
P1End post, 2" × 2" × 1/8" tube23'-4" (40.00″)6.7Aluminum, powder coat charcoal
P2Line post, 2" × 2" × 1/8" tube33'-4" (40.00″)10.0Aluminum, powder coat charcoal
Rails
T1Top rail, 1-1/2" × 2-1/2" tube117'-11 1/2" (215.50″)18.0Aluminum, powder coat charcoal
T2Top rail, 1-1/2" × 2-1/2" tube16'-0 1/2" (72.50″)6.0Aluminum, powder coat charcoal
B1Bottom rail, 1-1/2" × 1-1/2" channel45'-9 1/2" (69.50″)23.2Aluminum, powder coat charcoal
Infill
K1Picket, 3/4" sq. bar603'-1" (37.00″)185.0Aluminum, powder coat charcoal
Mounting
M1Base plate, 5" × 5" × 1/2", welded to post5——Aluminum, powder coat charcoal
Hardware
H1Concrete anchor, 3/8" × 3-1/2", 4 per post20——Stainless
H2Rail bracket, 1 per post, with 2 screws5——Aluminum, powder coat charcoal
H3Internal splice sleeve1——Aluminum, powder coat charcoal
H4Rail end cap2——Aluminum, powder coat charcoal
H5Bottom rail bracket, with 2 screws8——Aluminum, powder coat charcoal
Total: 112 pieces248.8lin ft of finished metal